The last big job...

haulout  

August 12, 2006

Leaving the water...

 

August 19, 2006

Ready for action

 

August 19, 2006

The first cut

 

August 19, 2006

Wet wood core

 

August 23, 2006

Dressed for action

 

Sepember 2,2006

Progress

 

Sepember 2,2006

Bonding new cores into place

 

September 4, 2006

Dust containement

 

September 4, 2006

Cutting the old skin

 

September 4, 2006

Opening up

 

September 4, 2006

clean and tapered

 

September 5, 2006

Fitting new cores

 

September 6, 2006

New fiberglass skin

 

September 19, 2006

Getting ready for rain

 

October 4

The end of Stage I

 

October 31

The end of Stage III

 

February 2007

A new clean bilge.

 

February 2007

Cabin top - before and after...

Completion Matrix

SectionStage IStage IIStage IIIStage IVStage VStage VIStage VIIStage VIII
  Stage I:
Cut out old skin
Remove old wet wood core
Fit new Divinicell core
Bond new core in place
Cover with two layers of biaxial cloth
Stage II:
Sand off old gelcoat on bonding surfaces
Sand and level surface over new cores, fill low spots
Sand, level and second fill
Lay down 2 layers of 10oz cloth
Stage III:
Sand high spots, taper edges
Fill low spots
Sand and fill again
Lay down full width biaxial cloth
Stage IV:
Fill edges to a level surface
Sand and fill again
Sand and fill again
Lay down next to final layer of 10oz cloth
Stage V:
Finish wood prep
Stage VI:
Fit boards in place
sand level and prepare surface
final cloth layer (within 24 hr. of next step)
Bond in place
Stage VII:
Rough sand boards to a level surface
Stage VIII:
Mask boards
Fill cracks
Fine sand
Port Side
Fwd
 
9/3
XXXX
10/9
XXXX
10/28
XXXX
4/29/2007
XXXX
7/2007
XXXX
8/2007
 
8/2007
 
8/2007
Port Side
Mid
 
9/8
XXXX
10/14
XXXX
10/28
XXXX
4/28/2007
XXXX
7/2007
XXXX
8/2007
 
8/2007
 
8/2007
Port Side
Aft
 
9/19
XXXX
10/14
XXXX
10/21
XXXX
4/28/2007
XXXX
7/2007
XXXX
8/2007
 
8/2007
 
8/2007
Stbd Side
Fwd
 
9/24
XXXX
10/12
XXXX
10/23
XXXX
4/29/2007
XXXX
5/20
XXXX
8/2007
 
8/2007
 
8/2007
Stbd Side
Mid
 
9/30
XXXX
10/13
XXXX
10/23
XXXX
4/29/2007
XXXX
5/20
XXXX
8/2007
 
8/2007
 
8/2007
Stbd Side
Aft
XXXX
10/4
XXXX
10/14
XXXX
10/21
XXXX
4/29/2007
XXXX
5/12
XXXX
5/13
 
8/2007
 
8/2007
Foredeck
Port
 
8/25
XXXX
10/22
XXXX
10/31
XXXX
5/5
XXXX
7/2007
XXXX
8/2007
 
8/2007
 
8/2007
Foredeck
Mid
 
9/11
XXXX
10/27
XXXX
10/30
XXXX
5/5
XXXX
7/2007
XXXX
8/2007
 
8/2007
 
8/2007
Foredeck
Stbd
 
8/29
XXXX
10/21
XXXX
10/31
XXXX
5/5
XXXX
7/2007
XXXX
7/2007
 
8/2007
 
8/2007

Send comments to: martinm@eskimo.com

Last update to this page was in July 2007.

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